Home / Radio / CW Transmitter / CW Transmitter: 30/20m modifications

Email


CW Transmitter: 30/20m modifications

LETHAL VOLTAGES ARE PRESENT - GREAT CARE REQUIRED!!

This page describes some simple modifications that were made to this transmitter to allow operation on the 30m and 20m amateur bands, and permit automatic CQ!


COIL SURGERY: The first stage was to modify the pi-net coil for 30m and 20m operation. To the existing halfway tap on this originally 80m 27-turn pi-net coil, I added a further tap 6 turns from the end for 20m, and one at 10 turns from the end for 30m. The coil taps are now:

6 turns: 20m
10 turns: 30m
14 turns: 40m
27 turns: 80m (whole coil length)

RELAYS: This photo shows the installed coil and relays. The large transparent relay in a socket on the right is the existing transmit/receive changeover. The two small relays next to the coil (black one underneath, white one on top) select 1 of the 4 taps according to the required band.

A 12-way rotary switch on the front panel controls both the band-switching relays AND the crystal selecting relays. The specific combination of relays to activate in order to select the appropriate crystal AND the necessary pi-net coil tap, is controlled by a diode matrix (cheap 1N4148 diodes).

UNDER THE CHASSIS: Under the chassis after the modifications. See the new 12-way rotary switch at botom left, 4 small white relays at top left select from up to 8 crystals. In this picture 5 crystals are installed: 3.558 (penned from 3.579), 3.560, 7.010 (penned from 7.030), 7.030 and 10.125.

I later added another two crystals: 10.106 and 14.060.

In the background, my 80/40m RX with frequency counter and audio piped from my 30m direct conversion receiver front end.

NEW LOOK: New look front panel. At bottom left, there used to be 3 toggle switches: power, 80/40m, and the crystal selector within band e.g. 3.558 vs 3.560. The 2 crystal selecting switches were replaced by a 12-way rotary switch. I had to cut out that old section of the PCB-material front panel, and replace it with an uncut section for drilling the new holes (2 instead of 3). Despite the patchwork it still looks Ok. The labelling shows the 5 crystal frequencies. The old "3.558" above the knob is the old toggle switch label, there it stays until I decide what to do with it. The usual nail varnish remover won't take off this indelible ink, after it soaks slightly into the board. The board after all is only a kind of compressed paper (SRPB not fibre glass PCB).

QRV ON 30M!: Transmitting on the 10.125 crystal. Under the TX, is my homebrew ATU. Plate current is a little over 50mA indicated, for a power output of over 4W. For a 30m receiver, I used my simple 30m direct conversion receiver front end, with my usual 80/40m RX providing audio filtering and audio power amplifier.

The transmitter also tunes fine on 20m using a 14.060 MHz QRP calling frequency crystal. Power output is estimated at about 1.5 - 2 Watts. However at the time of writing I lack a receiver capable of operating on the 20m band so the transmitter has yet to be tested on air using this band.

CQ MACHINE!: Look, no hands on the key! I modified my 30m QRSS beacon (seen here on top of the receiver cabinet) to operate as a keyer with the internal 250mW 30m transmitter switched off. It outputs two signals, one to control the RX/TX relay, and one to control a new keying relay in the TX. I programmed the message using the front panel switches on the beacon controller. That's 1024 memory locations individually programmed with the buttons and switches, very tedious. The message is in 12wpm: CQ CQ CQ DE G0UPL G0UPL G0UPL CQ CQ CQ DE G0UPL G0UPL G0UPL K after which there is a pause of 30 seconds or so during which the rig is switched to receive, then the sequence repeats. This automatic CQ'ing machine really makes it a pleasure to call CQ!

CROWDED!: Behind the rig, it's getting crowded now with all the cables connecting the 30m receiver, the QRSS beacon controller, PSU, 80/40m RX and ECL82 TX.

Back to main CW Transmitter page